Machine Operator

Machine Operator Level A

With little or no assistance, the Machine Operator Level A operates and performs advanced set-ups on various manual and automated machines. Level A operators can operator most, if not all manual, automated and conventional numerically controlled machines demonstrating advanced cross training flexibility.

Essential Functions:

• Studies blueprints, manuals, dispatch specifications to determine dimensions and tolerances of finished work pieces, sequence of operations and setup requirements
• Performs pre-operational inspections
• Fully operate multiple machines as needed, including manual and conventional CNC machines (lathe and mills)
• Performs complex set-ups without assistance on a number of machines
• Operates machines on trial run to verify accuracy of machine settings
• Selects, aligns, and secures holding fixtures, cutting tools, attachments, accessories and materials on machines
• Runs parts through certain processes based on product specifications, such as; Automated welding, Sheer & Brake presses, Automated and manual saws, Swaging, Polishing, Draw Bench, and Roto Draw machines and Vacuum Furnaces, HON machines, Straightening, Flattening and Roll-Flow machines, Gun Drill and Heat Treat
• Assemble parts and/or pieces adhering to blueprints or dispatch sheets
• Verifies conformance of finished workpieces to specifications
• Place finished parts into boxes and send to inspection
• Package and stage finished parts
• Track time on each function or task by maintaining time records on BAMC
• Conducts trouble shooting with minimal or no assistance, identifies and resolves problems
• Assists Level B operators with diagnostic failures

Non-Essential Functions:

• In accordance with Company policies, promote safety by working in a safe manner at all times
• Cross-train on other machines to be able to operate as required
• Operate alternate machines at times as required
• Sweep and maintain clean area surrounding machine
• Remove any trash from work area
• Write up completed job orders, keeping notes for self-improvement
• Maintain traveler package, generate traceable paperwork
• Maintain Quality records
• Confers with engineers, production personnel, programmers or others to resolve machining problems
• Perform other duties as assigned by management

Minimum Experience:

• 5 years' experience as a machine operator
• Requires good mechanical skills and background
• Or at the discretion of the hiring manager

Minimum Education:

• High school graduate or GED required
• Or at the discretion of the hiring manager

Certifications/Licenses:

• Forklift, Crane operator certified, preferred but not required

Skills & Abilities:

• Must be accurate and detailed with minimum errors
• Basic computer skills
• Able to read and understand blue prints
• Able to work within specific time lines
• Perform job with minimum of supervision
• Work within a team environment
• Respond with sensitivity to people of diverse perspectives
• Ability to read program codes

Supervisory Responsibilities:

• This position does not have any supervisory responsibility

Work Environment:

• Machine shop with well-lit workspaces and task lighting with anti-fatigue mats

Physical Demands/Conditions:

• Must be able to lift, carry, push, pull at least 50lbs unassisted on a regular basis in order to load and unload equipment and move finished goods
• Ability to stand on a non-fatigue mat about 85% of the work day
• The employee is frequently required to walk; use hands to finger, handle or feel, reach with hands and arms; and talk and hear
• Able to bend, stoop, knee, squat
• Specific vision requirements for this job include close vision, distance vision, and depth perception, requires use of safety glasses
• Employee is required to be alert to detail and use caution around moving material
• Employee may occasionally be required to sit, balance, stoop and/or crawl
• Noise level is usually high and required the use of hearing protection
• While performing the duties of the job, employee is frequently exposed to moving mechanical parts, chemicals, airborne particles, fumes and extreme heat

Competencies:

• Ability to communicate
• Time management
• Problem solving skills
• Attention to detail
• Measuring skills

Functional Competencies:

• Conventional Machine Knowledge Experienced with manual and automated machines, such as lathes, mills and conventional CNC's
• Troubleshooting Knowledge Able to perform troubleshooting operations and assist lower level operators
• Calibration Knowledge - Proficient with measurement tools such as dial indicators, bore gauges, micrometers, calipers and other inspection tools
• Equipment Operation Experience with driving sit down forklifts and operating cranes.
• Product Quality Knowledge Monitor the products for quality, imperfections and conducting test runs
• Leadership Effectiveness Assists with orienting and training new staff or cross training existing staff, shares expertise with others.